What does business process efficiency mean? Efficiency is the ratio of the effective or useful output to the total input in any system. In other words, efficient processes produce the desired customer value with the least amount of effort, resources, and time. For example, if one person can make 50 pancakes in an hour, their process is more efficient than a team of three that makes 40 pancakes an hour.
Every leader would like to improve business process efficiency, but how do they do it? Fortunately, some fundamental techniques, many borrowed from the Lean and Six Sigma management methodologies, can be applied in almost any organization. We've outlined a few of the most powerful.
Standard work is a pillar of business process management. Implementing Standard Work means documenting the current best practice for any process or task and ensuring that every process operator continuously follows it. The people who do the work should be involved in crafting the Standard. This is so important because you can't begin to eliminate waste and improve business process efficiency without a clear understanding of the current state and the ability to produce repeatable, predictable results.
It is important to note that standard does not mean stagnant. Instead, the Standard becomes the baseline from which process operators can implement additional improvements. It is not a barrier to innovation; rather, it is a stepping stone for it.
Once the Standard is in place, team members can start to search for opportunities to improve it. First, however, it is essential that changes to the process are made with deliberation and care. For organizations just getting started with process efficiency improvements, we recommend an improvement cycle called PDSA (Plan, Do, Study, Act).
Plan: Define the problem or opportunity and document its impact. Use objective measurements whenever possible. Next, agree on the desired post-improvement state and identify the metrics that will be used to characterize success. Finally, discuss and reach a consensus on a proposed change to the process.
Do: Implement the proposed change. It is best to implement only one change at a time so that you are dealing with fewer variables as you access the results.
Study: Implement your agreed-upon measurements and analyze the results against the baseline results from the current Standard work.
Act: If the change achieved the desired result, adjust the Standard work to include the change. Continue to measure results overtime to ensure that the change is long-lasting. If the change was not successful or if there are additional proposed solutions, begin the cycle again.
As the team is working on the PDSA cycle, be sure that they are acting against the root causes of problems and not just symptoms. When you make improvements that address symptoms, the improvement can add more complexity and opportunity for error. In addition, any gains from these types of modifications tend to be short-term. A better approach is to engage in process modeling to find the root cause and make changes to address it. The 5-whys is a problem-solving technique designed to help uncover the exact reasons for process failure or inefficiency.
Organizations with the most efficient processes see every employee as a valuable resource for finding and correcting inefficiency. Unfortunately, organizations tend to neglect to teach people where to look. The Lean business management methodology has a helpful way of categorizing eight different types of waste. Even if you don't fully adopt Lean, teaching your team about the eight wastes will help them recognize opportunities to improve by reducing waste.
Transportation: Excessive moving of raw materials or inventory.
Overproduction: Creating a product or process input before it is required.
Over-processing: Adding features or complexity to a product or service that is not seen as valuable by the customer.
Inventory: Building or storing excess raw materials, work in progress, equipment, supplies, or products.
Defects: Reprocessing, inspection, or correcting errors.
Waiting: Processing delays or downtime due to processes waiting for resources or work products from other functions.
Motion: Human movements that are unnecessary or ergonomically incorrect.
Human potential: Underutilizing the talents, skills, or knowledge of people.
This post has real-life examples.
Once your team knows what to look for and has practiced implementing PDSA cycles, it is time to unleash their continual improvement potential by providing them a way to suggest and manage improvements to achieve specific goals. The best approach is improvement management software designed for this very purpose. As soon as someone recognizes an opportunity or spots a way to waste less time, they can document what they've noticed from a platform that is available on any device. Managers are immediately notified and can review the idea and determine if a PDSA cycle is in order. Once the cycle begins, all work is documented and available for stakeholders. After a change is implemented, the impact is measured in the system, and success can be widely shared.
One often overlooked blocker to employee productivity is the workplace itself. When the space isn't well designed with employee needs in mind, it is harder for employees to stay focused, and the amount of time it takes to complete daily tasks increases.
The Lean approach to workplace management is called 5S. The five words that start with S are:
Sort: Remove anything that isn't required for performing operational tasks from the area. Eliminating unnecessary items improves focus and makes the needed things easier to find.
Set: Ensure that each item in the workplace has a specific and identified location where it is stored. Putting things in order minimizes the risk of something getting lost or misplaced and ensures that tools and items aren't damaged because they aren't properly stored.
Shine: Keeping tools, equipment, and the facility in good working order eliminates many potential problems. Tasks associated with shine include conducting regular testing and maintenance, cleaning, and fixing items that need repair.
Standardize: Every work environment should have standards in place that every team member follows. Standardization includes defining ownership of various assets and tasks to help make the workplace predictable.
Sustain: Sustaining workplace organization is the most difficult step of all. As with other types of improvement, sustaining the space should not be an afterthought. There must be a cadence for revisiting each of the other four items and a person (or people) who own the responsibility.
Of course, these days, the popularity of remote work means that not everyone visits a typical workspace. You can help remote employees remain efficient at work by ensuring they have the tools and technology they need at their fingertips. Encourage employees to create a specific space for work in their homes and make sure they structure their work hours in line with the business needs.
While most improvements to business process efficiency will come a little bit at a time, with daily improvements adding up to significant positive change, some problems are so urgent or significant that it makes sense to address them immediately. During a rapid improvement event, a small team works full-time for three to five days to solve a particular problem or improve a target process. Often, these teams are cross-functional, and they base their work around a project charter that defines the project's goals.
While none of these suggestions are groundbreaking, they are excellent necessary steps to get you on the road to processes that produce predictable, quality results, with little waste, more engaged employees, and happy customers.