One of the greatest benefits of working at KaiNexus is our commitment to learning and growth. I was thrilled when Kade Janssen and I were given the opportunity to attend the first Symposium on Learning Organizations: Agile, Lean, Deming, and More hosted by Mark Graban, Dion Stewart, and Joel Tosi.

The Symposium started off with a visit to Toyota Motor Manufacturing Texas (TMMTX) in San Antonio, Texas. Although this was Kade’s and my second trip to the Toyota manufacturing plant, there was still lots to learn.

First was the visitor’s center. It had been completely redesigned from our previous trip. Aside from still having the ever-present Andon-cord, Toyota added a number of hands-on activities, including a car door spray paint video game, an example of the automated motorized cart tugs, and a demonstration of their weight-assisted chair movers.

The three most common questions we get about Lean management software are:

• Why do we need it?
• What does it do? And,
• How do we implement it?

These are all excellent questions. This post has the answers.

The Kanban visual management technique has been around since the late 1940’s when Toyota introduced it in its manufacturing plants. They were looking to improve efficiency and reduce waste, and in the process, paved the way for just-in-time manufacturing. At Toyota, workers used color-coded Kanban cards to signal to downstream workers when there was a need for parts. The word Kanban means “shopkeepers card” or “visual sign” in Japanese.

These days, the Kanban approach has been adopted and modified for use by workers in almost all industries. The most common display is a physical board that has cards moving from queue, in-progress, to complete. This is an excellent way to visualize work in progress and recognize backlogs or teams waiting for work. For small, centrally located groups, a physical board is often sufficient, but by taking the idea into the cloud, Kanban software companies have added significant value to the concept and made it possible to visually manage teams of any size no matter how many locations are involved. Here are the most compelling reason to consider Kanban software for your organization.

There has been a lot written in this blog and in many other resources about how to launch the Kaizen philosophy within an organization. Companies are often willing to invest significant amounts of time and resources to make sure that a culture of improvement takes hold. That’s awesome, but we’ve noticed that fewer organizations dedicated to continuous improvement, have a solid plan for introducing the Kaizen way to new employees who join the organization after the initial launch. After a while, Kaizen will become a way of life for your team, but it may be an entirely new concept for your most recent hire. Here are a few tips for bringing them up to speed.

Although the construction industry employs some unique applications of the approach, the principles of Lean are the same as they are in any other industry. The practice is rooted in respect for workers, the elimination of waste, and continuous process improvement, all of which can be practiced without supportive software in place.

However, many in the field have found that Lean construction software can help reduce some of the obstacles that make these principles easier said than done. Have you attempted to implement Lean in your firm, but been disappointed with the results?

Here are the signs that technology just might be the solution.

In a recent post on A3 thinking, we outlined the A3 process itself—and concluded with some strategies team members can use to confront leadership resistance.

Today we’re going to explore other setbacks that may come up while conducting an A3. KaiNexus sat down with Jess Orr, continuous improvement practitioner and founder of Yokoten Learning, to discuss the best ways to deal with pressure and lack of buy-in from the team. You can view the full webinar here.

A Deep Dive into A3 Thinking

Presented by Jess Orr

We will cover topics including:

• A3 Thinking: A Quick Refresher
• When to Use an A3 vs. Other Tools
• How to Engage Others in the Process
• Change Management 101
• The Hardest Part: Sustaining the Gains

The Lean business management approach may have started with ideas formed in the Japanese auto industry, but today, it is used by industries of all sorts from healthcare to higher education. Many architecture, engineering, and construction companies are also leveraging the methodology to combat the fact that 80% of capital projects end up over budget or schedule, or both. As with anything new, there has been some resistance to the adoption of Lean in construction. This post takes a look at a few of the most common root causes for the reluctance to adopt Lean techniques and how to overcome them.

Value is centered on knowing vs. learning

In construction, a high value is placed on skilled craftwork. This is true for design and engineering as well as more traditional construction trades. Each group is proud of its abilities and is generally protective of their unique set of hard-won skills. Jobs in construction go to those who know how to ply their trade, not necessarily to those who need to learn. The idea that improvement is needed runs contrary to a culture centered around competence.

When we write about visual management, we are usually talking about sophisticated quality management tools like Kanban, huddle boards, and the dashboards available in the KaiNexus application. These are all incredibly valuable applications of visual management in the workplace, but visual management is actually all around you. Understanding these everyday examples of visualization may help you apply the same principles more thoughtfully at work.

Visual management falls into six categories based on the purpose.

One of the great things about working at KaiNexus is that our team has lots of insightful conversations with customers, prospects, consultants, trainers, and others interested in the tools and techniques associated with continuous improvement. We often get together and share notes on what topics are trending and what information people in the field are looking for.

Lately, the subject of Kanban and Kanban boards has come up quite a bit. We think this is driven by a larger trend toward visual management and dashboards for all business functions. It’s clear from our conversations that people have questions about how Kanban fits into a well-managed improvement culture.

We can’t claim to have all of the answers, but here are a few of the most important.

Statistical control charts are a useful tool for managing and improving all sorts of processes. They’ve been used in manufacturing for decades and are increasingly popular in other industries from healthcare to higher education. Control charts give leaders a clear and consistent way of evaluating and talking about process behavior and performance. They help managers make good decisions about which processes are stable and which require attention.

While at first glance, they may look very simple, just a line graph with data points plotted over time, there are some important concepts that you should understand if you are new to the approach.

This post covers the basic, yet critical principles of control charts.